Automated Optical Inspection (AOI)
INTRODUCTION
The TR7700Q SII is powered by TRI's Smart Programming with auto-learning functionalities, flexible inspection algorithms, and metrology capabilities for exact measurements and data exchange for Smart Factory applications. The advanced mechanical stability The TR7700Q SII has a Higher Accuracy, and improved Gauge R&R with Stop-and-Go Imaging Technology.
• Industry-Leading Inspection Speed, up to 57 cm2 /sec
• Multiple 3D Technologies: Zero-escapes Inspection
• High Accuracy Inspection with Improved GR&R
VIDEO
Optical System
Imaging Method
Camera
Imaging Resolution
Lighting
3D Technology
Field of View
Inspection Performance
Imaging Speed
Height Resolution
Max. Solder Height
Motion Table & Control
X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution
Z-Axis Resolution
Board Handling
Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height
Optical System
Imaging Method
Stop-and-Go
Top Camera
12 MP/21 MP High Speed Camera
Angle Camera
N/A
Imaging Resolution
9.8 µm, 10 µm, 12 µm, 15 µm (factory setting)
Lighting
Multi-phase True Color LED
3D Technology
Quad Digital Fringe Projectors
Max. 3D Range
@ 9.8 μm: 20 mm @ 10 μm: 40 mm @ 12 μm: 40 mm @ 15 μm: 40 mm
Inspection Performance
Imaging Speed
@ 9.8 μm: 40 cm²/sec @ 10 μm: 25 cm²/sec @ 12 μm: 37 cm²/sec @ 15 μm: 57 cm²/sec
Motion Table & Control
X-Axis Control
Ballscrew + AC Servo with Motion Controller
Y-Axis Control
Ballscrew + AC Servo with Motion Controller
Z-Axis Control
Ballscrew + AC Servo with Motion Controller
X-Y Axis Resolution
1 μm
Board Handling
Max PCB Size
TR7700Q SII: 510 x 460 mm TR7700LQ SII: 765 x 610 mm TR7700Q SII DL: 510 x 310 mm x 2 lanes, 510 x 590 mm x 1 lane
PCB Thickness
0.6-5 mm
Max PCB Weight
TR7700Q SII: 3 kg. Optional: 5kg TR7700LQ SII: 3 kg (6.61 lb). Optional: 5 kg (11.02 lb) / 12 kg (26.46 lb) TR7700Q SII DL: 3 kg. Optional: 5kg
Top Clearance
@ 9.8 μm: 50 mm @ 10 μm: 50 mm @ 12 μm: 50 mm @ 15 μm: 50 mm
Bottom Clearance
40 mm
Edge Clearance
3 mm. Optional: 4 mm / 5 mm
Conveyor
Inline Height: 880 – 920 mm * Optional: 940-965 mm (SMEMA compatible)
Inspection Functions
Component
Missing, Tombstoning, Billboarding, Polarity, Rotation, Shift, Wrong Marking (OCV), Defective, Upside Down, Extra Component, Foreign Material, Lifted Component
Solder
Solder Fillet Height, Solder Volume %, Excess Solder, Insufficient Solder, Bridging, Through-hole Pins, Lifted Lead, Golden Finger Scratch/ Contamination
Dimensions
WxDxH
TR7700Q SII: 1100 x 1720 x 1710 mm TR7700LQ SII: 1365 x 1720 x 1710 mm TR7700Q SII DL: 1100 x 1820 x 1710 mm Note: not including signal tower, signal tower height 515 mm
Weight
TR7700Q SII: 910 kg TR7700LQ SII: 1025 kg TR7700Q SII DL: 960 kg
Imaging System
Camera
X-ray Source
Imaging Resolution
Inspection Method
Motion Table & Control
X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution
Board Handling
Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height
Dimensions
WxDxH
Weight
Power Requirement