Automated Optical Inspection (AOI)
INTRODUCTION
The TR7500QE Plus is the next generation Multi camera side view 3D AOI. The cost-effective 3D AOI platform is equipped with innovative AI-powered algorithms and increased mechanical capabilities that offer high accuracy inspection. The Side View cameras allow the platform to inspect inner layer bridges, hidden lifted leads and other out of sight defects. The TR7500QE Plus supports current Smart Factory Standards, such as IPC-CFX and The Hermes Standard (IPC-HERMES-9852).
• Multi-Angle 3D Side View, 5 Cameras Inspection
• Metrology-Grade Measurements
• AI-powered Algorithms with Smart Programming
• Industry 4.0 Ready Platform
VIDEO
Optical System
Imaging Method
Camera
Imaging Resolution
Lighting
3D Technology
Field of View
Inspection Performance
Imaging Speed
Height Resolution
Max. Solder Height
Motion Table & Control
X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution
Z-Axis Resolution
Board Handling
Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height
Optical System
Imaging Method
Stop-and-Go
Top Camera
12 MP High Speed Camera
Angle Camera
4 Angled Cameras
Imaging Resolution
10 µm, 12 µm *, 15 µm (factory setting) * Available for TR7500QE Plus
Lighting
Multi-Phase True Color LED, Coaxial Lighting
3D Technology
Digital Fringe Pattern Projectors
Max. 3D Range
40 mm
Inspection Performance
Imaging Speed
@ 10 μm: 25 cm²/sec @ 12 μm: 37 cm²/sec @ 15 μm: 57 cm²/sec
Motion Table & Control
X-Axis Control
Ballscrew + AC Servo with Motion Controller (Linear Motor Optional)
Y-Axis Control
Dual Driven Ballscrew + AC Servo with Motion Controller
Z-Axis Control
Ballscrew + AC Servo with Motion Controller
X-Y Axis Resolution
1 μm
Board Handling
Max PCB Size
TR7500QE Plus: 510 x 510 mm TR7500QE Plus DL: 510 x 310 mm x 2 lanes, 510 x 590 mm x 1 lane TR7500L QE Plus: 765 x 610 mm
PCB Thickness
0.5 - 6 mm
Max PCB Weight
3kg. Option: 4kg / 5kg
Top Clearance
50 mm
Bottom Clearance
40 mm
Edge Clearance
3 mm. Optional: 4 mm / 5 mm
Conveyor
Inline Height: 880 – 920 mm * Optional: 940-965 mm (SMEMA compatible)
Inspection Functions
Component
Missing, Tombstoning, Billboarding, Polarity, Rotation, Shift, Wrong Marking (OCV), Defective, Upside Down, Extra Component, Foreign Material
Solder
Solder Fillet Height, Solder Volume %, Excess Solder, Insufficient Solder, Bridging, Through-hole Pins, Lifted Lead, Golden Finger Scratch/ Contamination
Dimensions
WxDxH
TR7500QE Plus: 1100 x 1730 x 1700 mm TR7500QE Plus DL: 1100 x 2005 x 1700 mm TR7500L QE Plus: 1365 x 1865 x 1700 mm Note: not including signal tower, signal tower height 520 mm
Weight
TR7500QE Plus: 920 kg TR7500QE Plus DL: 1040 kg TR7500L QE Plus: 1035 kg
Imaging System
Camera
X-ray Source
Imaging Resolution
Inspection Method
Motion Table & Control
X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution
Board Handling
Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height
Dimensions
WxDxH
Weight
Power Requirement