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3D Solder Paste Inspection (SPI)
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INTRODUCTION
The TR7007Q SII is a cutting-edge 3D SPI system designed to enhance your production processes. With its high-speed platform, the 3D SPI delivers up to 50% faster inspection compared to previous models, ensuring optimal efficiency. Experience improved accuracy and stability, allowing for precise solder measurements and minimizing false calls. Equipped with a wide spectrum light system and coaxial lighting*, the TR7007Q SII enhances contrast and detection rates, enabling you to capture intricate details with exceptional clarity. The 3D SPI is an Industry 4.0 Ready Solution supporting the upcoming and innovative protocols such as IPC Connected Factory Exchange (CFX) and IPC Hermes 9852 standard. (*Optional)
• Wide Spectrum Light for Enhanced Contrast and Detection Rate
• Improved Accuracy and Stability for Precise Solder Measurements
• New motion controller, EtherCAT, for real-time measurements
• 100% Shadow-free Quad/Dual Digital Fringe projectors
• SmartWarp Compensation Eliminates Local PCB Deformation
• Smart Factory solution with Real-time SPC Trends
• Closed Loop Ready: Feedback and Feed-forward Capabilities
Optical System
Imaging Method |
Stop-and-Go Imaging |
Camera |
21 Mpix |
Imaging Resolution |
9.8 μm, 15 μm (factory setting) |
Lighting |
Wide Spectrum 2D Lights (RGB+W), Coaxial Lighting |
3D Technology |
4-way Digital Fringe Pattern |
Field of View |
21 Mpix@ 9.8 μm: 50.30 x 40.24 mm 21 Mpix@ 15 μm: 76.8 x 61.4 mm |
Inspection Performance
Imaging Speed |
21 Mpix@ 9.8 μm: 2.6 FOV/sec 21 Mpix@ 15 μm: 2.3 FOV/sec |
Height Resolution |
21 Mpix@ 9.8 μm: 0.4 μm 21 Mpix@ 15 μm: 0.454 μm |
Max. Solder Height |
21 Mpix@ 9.8 μm: 420 μm 21 Mpix@ 15 μm: 470 μm
* on Calibration Target |
Motion Table & Control
X-Axis Control |
Ballscrew + AC Servo with EtherCAT Motion Controller |
Y-Axis Control |
Ballscrew + AC Servo with EtherCAT Motion Controller |
Z-Axis Control |
Ballscrew + AC Servo with EtherCAT Motion Controller |
X-Y Axis Resolution |
0.1 μm |
Z-Axis Resolution |
0.1 μm |
Board Handling
Max PCB Size |
TR7007Q SII: 510 x 460 mm TR7007Q SII: DL: 510x310 mm x 2 Lanes, 510x590 mm x 1 Lane TR7007LQ SII: 765 x 610 mm |
PCB Thickness |
0.6 - 5 mm |
Max PCB Weight |
TR7007Q SII (DL): 3 kg. Optional: 5 kg TR7007LQ SII: 3 kg. Optional: 5 kg / 12 kg |
Top Clearance |
TR7007Q SII (DL): 25 mm, TR7007LQ SII: 50 mm |
Bottom Clearance |
40 mm |
Edge Clearance |
3 mm. Optional: 4 mm / 5 mm |
Conveyor Height |
880 – 920 mm
* SMEMA Compatible
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Inspection Functions
Defects |
Insufficient Paste Excessive Paste Shape Deformity Missing Paste & Bridging |
Measurement |
Height Area Volume Offset |
Dimensions
WxDxH |
TR7007Q SII: 1000 x 1480 x (@9.8 μm: 1650 mm, @15 μm: 1700 mm) TR7007Q SII DL: 1000 x 1750 x (@9.8 μm: 1650 mm, @15 μm: 1700 mm) TR7007LQ SII: 1365 x 1720 x 1710 mm
Note: not including signal tower |
Weight |
TR7007Q SII: 795 kg TR7007Q SII DL: 840 kg TR7007LQ SII: 1025 kg |
Optical System
Imaging Method |
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Top Camera |
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Angle Camera |
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Imaging Resolution |
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Lighting |
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3D Technology |
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Max. 3D Range |
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Motion Table & Control
X-Axis Control |
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Y-Axis Control |
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Z-Axis Control |
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X-Y Axis Resolution |
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Board Handling
Max PCB Size |
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PCB Thickness |
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Max PCB Weight |
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Top Clearance |
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Bottom Clearance |
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Edge Clearance |
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Conveyor |
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Imaging System
Camera |
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X-ray Source |
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Imaging Resolution |
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Inspection Method |
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Motion Table & Control
X-Axis Control |
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Y-Axis Control |
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Z-Axis Control |
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X-Y Axis Resolution |
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Board Handling
Max PCB Size |
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PCB Thickness |
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Max PCB Weight |
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Top Clearance |
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Bottom Clearance |
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Edge Clearance |
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Conveyor Height |
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Dimensions
WxDxH |
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Weight |
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Power Requirement |
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