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Automated Optical Inspection (AOI)
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INTRODUCTION
The TR7500QE Plus is the next generation Multi camera side view 3D AOI. The cost-effective 3D AOI platform is equipped with innovative AI-powered algorithms and increased mechanical capabilities that offer high accuracy inspection. The Side View cameras allow the platform to inspect inner layer bridges, hidden lifted leads and other out of sight defects. The TR7500QE Plus supports current Smart Factory Standards, such as IPC-CFX and The Hermes Standard (IPC-HERMES-9852).
• Multi-Angle 3D Side View, 5 Cameras Inspection
• Metrology-Grade Measurements
• AI-powered Algorithms with Smart Programming
• Industry 4.0 Ready Platform
Optical System
| Imaging Method |
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| Camera |
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| Imaging Resolution |
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| Lighting |
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| 3D Technology |
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| Field of View |
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Inspection Performance
| Imaging Speed |
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| Height Resolution |
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| Max. Solder Height |
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Motion Table & Control
| X-Axis Control |
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| Y-Axis Control |
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| Z-Axis Control |
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| X-Y Axis Resolution |
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| Z-Axis Resolution |
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Board Handling
| Max PCB Size |
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| PCB Thickness |
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| Max PCB Weight |
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| Top Clearance |
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| Bottom Clearance |
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| Edge Clearance |
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| Conveyor Height |
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Optical System
| Imaging Method |
Stop-and-Go |
| Top Camera |
12 MP High Speed Camera |
| Angle Camera |
4 Angled Cameras |
| Imaging Resolution |
10 µm, 12 µm *, 15 µm (factory setting)
* Available for TR7500QE Plus |
| Lighting |
Multi-Phase True Color LED, Coaxial Lighting |
| 3D Technology |
Digital Fringe Pattern Projectors |
| Max. 3D Range |
40 mm |
Inspection Performance
| Imaging Speed |
@ 10 μm: 25 cm²/sec
@ 12 μm: 37 cm²/sec
@ 15 μm: 57 cm²/sec |
Motion Table & Control
| X-Axis Control |
Ballscrew + AC Servo with Motion Controller (Linear Motor Optional) |
| Y-Axis Control |
Dual Driven Ballscrew + AC Servo with Motion Controller |
| Z-Axis Control |
Ballscrew + AC Servo with Motion Controller |
| X-Y Axis Resolution |
1 μm |
Board Handling
| Max PCB Size |
TR7500QE Plus: 510 x 510 mm
TR7500QE Plus DL: 510 x 310 mm x 2 lanes, 510 x 590 mm x 1 lane
TR7500L QE Plus: 765 x 610 mm |
| PCB Thickness |
0.5 - 6 mm |
| Max PCB Weight |
3kg. Option: 4kg / 5kg |
| Top Clearance |
50 mm |
| Bottom Clearance |
40 mm |
| Edge Clearance |
3 mm. Optional: 4 mm / 5 mm |
| Conveyor |
Inline Height: 880 – 920 mm
* Optional: 940-965 mm (SMEMA compatible)
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Inspection Functions
| Component |
Missing, Tombstoning, Billboarding, Polarity, Rotation, Shift, Wrong Marking (OCV), Defective, Upside Down, Extra Component, Foreign Material |
| Solder |
Solder Fillet Height, Solder Volume %, Excess Solder, Insufficient Solder, Bridging, Through-hole Pins, Lifted Lead, Golden Finger Scratch/ Contamination |
Dimensions
| WxDxH |
TR7500QE Plus: 1100 x 1730 x 1700 mm
TR7500QE Plus DL: 1100 x 2005 x 1700 mm
TR7500L QE Plus: 1365 x 1865 x 1700 mm
Note: not including signal tower, signal tower height 520 mm |
| Weight |
TR7500QE Plus: 920 kg
TR7500QE Plus DL: 1040 kg
TR7500L QE Plus: 1035 kg |
Imaging System
| Camera |
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| X-ray Source |
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| Imaging Resolution |
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| Inspection Method |
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Motion Table & Control
| X-Axis Control |
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| Y-Axis Control |
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| Z-Axis Control |
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| X-Y Axis Resolution |
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Board Handling
| Max PCB Size |
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| PCB Thickness |
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| Max PCB Weight |
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| Top Clearance |
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| Bottom Clearance |
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| Edge Clearance |
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| Conveyor Height |
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Dimensions
| WxDxH |
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| Weight |
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| Power Requirement |
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