Soluções

Inspeção óptica automatizada (AOI)

TR7500QE

INTRODUCTION

O TR7500QE AOI oferece inspeção de solda e montagem em 3D de alto desempenho combinando a próxima geração de tecnologias 2D e 3D multi-angulo, com base em projeção de fiação digital adaptativa de 4 vias. O software de inspeção de última geração garante rápida programação baseada em CAD e apresenta modelos totalmente personalizáveis para zero escaE em qualquer PCBA.

• Cobertura avançada 2D + 3D multi-ângulo

• Projetores 4-way Fringe Digital

• Intervalo de altura 3D maior que 40 mm

• Geração de imagem CoaXPress de alta velocidade

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Optical System

Imaging Method
Camera
Imaging Resolution
Lighting
3D Technology
Field of View

Inspection Performance

Imaging Speed
Height Resolution
Max. Solder Height

Motion Table & Control

X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution
Z-Axis Resolution

Board Handling

Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height

Inspection Functions

Defects
Measurement

Dimensions

WxDxH
Weight

Optical System

Imaging Method	Stop-and-Go Imaging
Top Camera	12 Mpix
Angle Camera	6.5 Mpix
Imaging Resolution	10 µm, 15 µm (factory setting)
Lighting	Multi-phase true color LED, Coaxial lighting
3D Technology	Quad Digital Fringe Projectors
Max. 3D Range	0-40 mm

Inspection Performance

Imaging Speed

12 Mpix@ 10 µm: 13.5 cm²/sec
12 Mpix@ 10 µm: 23 cm²/sec with optional CoaXPress
12 Mpix@ 15 µm: 30 cm²/sec
12 Mpix@ 15 µm: 40 cm²/sec with optional CoaXPress

Note: The inspection time will vary depending on the configuration

Motion Table & Control

X-Axis Control	Ballscrew + AC-servo controller (Linear motor optional)
Y-Axis Control	Dual driven ballscrew + AC-servo controller
Z-Axis Control	Ballscrew + AC-servo controller
X-Y Axis Resolution	1 µm

Board Handling

Max PCB Size	TR7500QE: 510 x 460 mm TR7500L QE: 660 x 610 mm TR7500QE DL: 510 x 310 mm x 2 lanes, 510 x 590 mm x 1 lane
PCB Thickness	0.6-5 mm
Max PCB Weight	3 kg
Top Clearance	50 mm
Bottom Clearance	40 mm
Edge Clearance	3 mm [5 mm optional]
Conveyor	Inline Height: 880 – 920 mm * SMEMA Compatible

Inspection Functions

Component	Missing Tombstoning Billboarding Polarity Rotation Shift Wrong Marking (OCV) Defective Upside Down Extra Component Foreign Material Lifted Component
Solder	Solder Fillet Height Solder Volume % Excess Solder Insufficient Solder Bridging Through-hole Pins Lifted Lead Golden Finger Scratch/Contamination

Dimensions

WxDxH	TR7500QE: 1100 x 1730 x 1750 mm TR7500L QE: 1250 x 1880 x 1750 mm TR7500QE DL: 1100 x 1830 x 1750 mm Note: not including signal tower, signal tower height 520 mm
Weight	TR7500QE: 920 kg TR7500L QE: 1170 kg TR7500QE DL: 950 kg

Imaging System

Camera
X-ray Source
Imaging Resolution
Inspection Method

Motion Table & Control

X-Axis Control
Y-Axis Control
Z-Axis Control
X-Y Axis Resolution

Board Handling

Max PCB Size
PCB Thickness
Max PCB Weight
Top Clearance
Bottom Clearance
Edge Clearance
Conveyor Height

Inspection Functions

Capabilities
Defects

Dimensions

WxDxH
Weight
Power Requirement

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